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Robotics AI

Intelligent Robots Built
for the Real World

Presear develops AI-powered robotics solutions — manipulation planning, grasping, visual servoing, and human-robot collaboration — for manufacturing, logistics, and service applications.

0.1mm
Grasping Precision
98.5%
Task Success Rate
45+
Robotic AI Systems Deployed
J1 J2 J3

Technical Depth

Six Robotics AI Paradigms We Build With

From precise manipulation to collaborative human-robot interaction — here are the core capabilities we bring to every robotics project.

6-DOF Motion Planning & IK

Computing collision-free joint trajectories for 6-degree-of-freedom robotic arms using sampling-based planners (RRT-Connect, CHOMP) and analytical and numerical inverse kinematics solvers. We handle redundant manipulators, singularity avoidance, joint limit constraints, and real-time replanning for dynamic environments.

RRT-Connect CHOMP Inverse Kinematics Trajectory Opt.

Vision-Based Grasping & Manipulation

Detecting and estimating 6D object poses from RGB-D camera data, generating stable grasp candidates using analytical and learned grasping networks (GraspNet, Contact-GraspNet), and executing closed-loop visual servoing to achieve sub-millimeter placement accuracy on unstructured workpieces.

6D Pose Estimation GraspNet Visual Servoing

Force/Torque Sensor Integration

Equipping robots with contact intelligence — integrating F/T sensors and tactile skin arrays into compliant control loops that modulate contact forces during assembly, insertion, and polishing tasks. Impedance and admittance control strategies prevent damage to delicate workpieces and ensure assembly tolerances are met reliably.

Impedance Control Admittance Control Tactile Sensing

Human-Robot Collaboration (HRC)

Building robots that safely share workspaces with humans — implementing ISO 10218/TS 15066 speed-and-separation monitoring, human pose estimation for intent prediction, and cooperative task execution that dynamically adjusts robot behaviour based on proximity, task state, and operator actions.

Speed & Sep. Monitoring Pose Estimation ISO 10218 Compliance

Sim-to-Real Transfer

Training manipulation and locomotion policies in physics simulators with domain randomisation — varying object masses, friction coefficients, lighting, textures, and sensor noise — to build policies robust enough to transfer directly to real hardware without additional data collection. This reduces robot training time from months to days.

Domain Randomisation Isaac Gym PyBullet

Dexterous Manipulation with RL

Training multi-fingered grippers and dexterous hands to perform complex in-hand manipulation tasks — reorientation, insertion, assembly — using deep reinforcement learning with shaped reward functions and curriculum learning. We solve contact-rich manipulation problems that traditional planning approaches cannot handle.

Deep RL Curriculum Learning In-Hand Manipulation

Our Process

From Task Analysis to Production Deployment

A rigorous five-stage process. Click any step to explore what happens — and why it matters.

01
Task & Workspace Analysis
02
Robot Selection & Integration
03
AI Perception Stack
04
Motion Planning & Control
05
Safety Testing & Deployment
Step 01 of 05

Task & Workspace Analysis

We begin by deeply understanding the task — the objects, the tolerances, the cycle time targets, the human co-presence requirements, and the failure modes that matter. Workspace geometry, part variability, and existing automation infrastructure are all catalogued before any hardware or software decision is made.

  • Task decomposition and tolerance requirement analysis
  • Workspace geometry and kinematic reach analysis
  • Part variability and fixture requirements
  • Safety zoning and human co-presence requirements
Step 02 of 05

Robot Selection & Integration

We select the optimal robot platform — UR, KUKA, FANUC, ABB, or custom — along with end-effectors, sensors, and mounting configurations. Hardware integration covers communication protocols (EtherCAT, Profinet), safety PLC interfaces, and physical installation, all validated against the task requirements from step one.

  • Robot and end-effector selection and procurement support
  • Communication protocol and fieldbus integration
  • Safety PLC and E-stop wiring and validation
  • Cell layout, cable management, and mounting design
Step 03 of 05

AI Perception Stack

Building the vision and sensing layer that gives the robot situational awareness — object detection, 6D pose estimation, bin-picking segmentation, surface defect detection, and human skeleton tracking. Perception models are trained on domain-specific data collected in situ or via sim-to-real pipelines.

  • 6D pose estimation and grasp point detection
  • Bin-picking and unstructured scene segmentation
  • Human pose and skeleton tracking for HRC
  • Sensor calibration: hand-eye, intrinsic, extrinsic
Step 04 of 05

Motion Planning & Control

Integrating MoveIt2 or custom planners with the robot controller, tuning trajectory smoothness and cycle time, and implementing closed-loop control with force/torque and vision feedback. We validate motion plans in simulation before deploying to hardware, using the sim-to-real pipeline to identify failure modes early.

  • MoveIt2 / custom planner integration and tuning
  • Force/torque and visual closed-loop control
  • Cycle time optimisation and trajectory smoothing
  • Sim-to-real validation pipeline
Step 05 of 05

Safety Testing & Deployment

Comprehensive safety validation covering risk assessment (ISO 10218, EN ISO 13849), collision testing, E-stop verification, and HRC speed-and-separation monitoring. Production deployment includes operator training, remote monitoring dashboards, and support contracts with SLA-defined response times.

  • ISO 10218 / EN ISO 13849 risk assessment
  • Collision, E-stop, and safety function testing
  • Operator training and documentation handover
  • Remote monitoring and predictive maintenance dashboard

Real-World Impact

Robotics AI Problems We've Solved

Production robotics deployments across industries — each delivering measurable throughput, quality, and safety improvements.

Assembly Line Pick-and-Place

Manufacturing

Core Challenge

Manual pick-and-place on high-volume assembly lines is a source of fatigue, repetitive strain injuries, and quality variation. Traditional fixed-program robots cannot handle part variation, mixed SKUs, or bin-picking scenarios without expensive fixturing that constrains production flexibility.

Who Benefits

Automotive suppliers, electronics assembly plants, and consumer goods manufacturers that need flexible, vision-guided pick-and-place cells capable of handling part variation without line reconfiguration — achieving high OEE at a fraction of the fixture cost.

Vision-Guided Grasping Bin Picking MoveIt2
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Warehouse Order Picking

Logistics

Core Challenge

E-commerce fulfilment warehouses face acute labour shortages during peak periods. Manual picking is the highest-cost, highest-error step in the order fulfilment process — and it is the most difficult to automate due to the enormous variety of SKUs, packaging, and fragility requirements.

Who Benefits

3PL operators, e-commerce fulfilment centres, and grocery distribution hubs that process high SKU counts and need robotic picking solutions capable of handling novel products without pre-programmed grasp templates for every item.

Novel Object Grasping WMS Integration Suction & Finger Grippers
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Surgical Robotic Assistance

Healthcare

Core Challenge

Surgical procedures demand sub-millimeter precision, fatigue-free consistency, and the ability to operate in tissue-constrained environments. Surgeons performing long procedures face hand tremor and fatigue — while robotic systems require AI perception to navigate anatomy accurately and safely.

Who Benefits

Hospital robotics programs, surgical device companies, and research institutions developing next-generation robotic surgery platforms that need AI-driven tissue segmentation, tool tracking, and autonomous sub-task execution under surgeon supervision.

Tissue Segmentation Tool Tracking Force-Controlled Motion
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Agricultural Harvesting Robots

Agriculture

Core Challenge

Fruit and vegetable harvesting requires gentle, selective grasping in cluttered, variable-lighting outdoor environments. Seasonal labour shortages and rising wages are making manual harvesting economically unviable, but the task's variability and delicacy have blocked commodity robotics solutions.

Who Benefits

Berry, tomato, and pepper growers and agri-robotics companies that need vision-guided harvesting arms capable of detecting ripeness, planning collision-free paths through plant canopies, and executing gentle grasps without bruising.

Ripeness Detection Canopy Navigation Gentle Grasping
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Powered By

Our Robotics AI Technology Ecosystem

Industry-standard frameworks, simulators, and robot SDKs — chosen for performance, compatibility, and long-term maintainability.

ROS2 Robotics OS
MoveIt2 Motion Planning
PyBullet Physics Simulation
Isaac Gym RL Training
PyTorch Deep Learning
OpenCV Computer Vision
YOLO Object Detection
Realsense SDK Depth Camera
UR API Universal Robots
KUKA API KUKA Robots
Gazebo ROS Simulation
Docker Containerisation

Frequently Asked

Robotics AI Questions

Answers to the questions operations managers, automation engineers, and CTOs ask before starting a robotics AI engagement with Presear Softwares.

Ask Our Robotics Team
Which robot brands do you support?
We work with all major collaborative and industrial robot brands — Universal Robots (UR3e, UR5e, UR10e, UR16e), KUKA (LBR iiwa, KR series), FANUC, ABB, Franka Emika Panda, and Doosan. Our ROS2-based architecture is hardware-agnostic: the AI perception and planning layers interface with any robot that supports a standard ROS driver or offers a compatible SDK. We can also work with custom or proprietary robot platforms given access to the low-level control interface.
Can the robot learn new tasks without reprogramming?
Yes. We implement learning-from-demonstration (LfD) and imitation learning capabilities that allow operators to teach the robot new tasks through kinesthetic guidance or teleoperation — without writing a single line of code. For tasks requiring higher precision or generalisation, we use reinforcement learning with sim-to-real transfer to extend the robot's task repertoire. The degree of autonomy in learning new tasks depends on task complexity and the variability of the operating environment.
How safe is human-robot collaboration in your deployments?
All HRC deployments go through a formal risk assessment per ISO 10218 and ISO/TS 15066 before any shared-workspace operation begins. Safety functions — speed-and-separation monitoring, power-and-force limiting, contact detection — are implemented in SIL2/PLd-rated hardware and validated through structured safety testing. Human pose estimation provides an additional anticipatory layer, adjusting robot speed proactively when a human enters the collaboration zone before physical contact occurs.
What's the typical setup and integration time?
A well-scoped pick-and-place cell — one robot, one object class, one task — typically reaches production-ready status in 8–14 weeks. This includes hardware integration, perception model training, motion planning tuning, safety validation, and operator training. More complex cells with multiple robots, mixed SKUs, human collaboration, or integration into MES/WMS systems typically take 16–24 weeks. We always deploy a functioning system first and expand capabilities iteratively rather than delivering everything at once after a long discovery phase.
Do you offer simulation before committing to hardware?
Yes — simulation-first is our default methodology. We build a high-fidelity digital twin of the robot cell in Gazebo, Isaac Sim, or PyBullet before any hardware is procured. This lets us validate task feasibility, identify kinematic constraints, test perception models on synthetic data, and estimate cycle times — all before spending on hardware. The simulation artefacts then serve as the primary test environment throughout development, reducing physical testing time and hardware risk significantly.
Robotics AI

Ready to Deploy Robots
That Actually Work in Your Environment?

Partner with Presear Softwares to build intelligent robotic systems that go beyond proof-of-concept — precisely validated, safety-certified, and designed to deliver operational value from day one.